วันพุธที่ 14 มีนาคม พ.ศ. 2555

High Temperature Insulation Wool

In the 1950s, the term “Refractory Ceramic Fibre” was coined for the aluminium silicate fibres developed at this time. On account of their chemical purity and resistance to high temperatures (classification temperature >1000 °C) as well as on the basis of their use in other applications, this definition was made to differentiate aluminium silicate wools from the conventional “mineral wools”. Because of the ambiguity of the term “ceramic” and the development of new materials for the high temperature range, the nomenclature was changed to High Temperature Insulation Wool (HTIW) at the end of the 1990s.

Basically, there are two types of inorganic HTIW. In addition to the more commonly used amorphous HTIW (Alumino Silicate Wool ASW/RCF and Alkaline Earth Silicate Wool (AES)), Polycrystalline Wool (PCW) is also available. Owing to the costly production and limited availability compared to mineral wool, HTIW products are almost only used in industrial applications and processes up to 1800 °C.

REFRACTORY CASTABLES

Refractory castables can be used to create the monolithic linings within all types of furnaces and kilns. They can be further classified into the following sub-categories: conventional, low iron, low cement, and insulating for installation either by gunning or manually. There is a wide variety of raw materials that refractory castables are derived from, including chamotte, andalusite, bauxite, mullite, corundum, tabular alumina, silicon carbide, and both perlite and vermiculite can be used for insulation purposes.

Refractory-castable-Vitcas

CONVENTIONAL DENSE CASTABLES

Conventional dense castables are created with high alumina cement, and can withstand temperatures from 1300oC to 1800oC. These refractory castables are great for common furnace applications, burner blocks, speciality muffle furnaces and oiler work. Resistance is a key quality that varies with the choice of materials, resulting in abrasion, thermal shock and slag attack. Casting and gunning techniques are the method of installing the materials. For the ease of castable placement, gunning materials and water are combined together at the gunning equipment’s nozzle. This is a great method of placement for bulk materials, in cases when circumstances make formwork overly time consuming or simply impractical. In general, the method of installation will depend on cost and accessibility.

INSULATING CASTABLES

Another product that we supply is the Refractory castables that are low density. These insulating castables pose very low thermal conductivity and are utilized for either high temperature face work or when used for a backup lining, which is found behind dense castables or brick work. Here, the insulating castables are able to decrease the lining’s overall density or the cold face temperature. Their strength, which ranges from low to medium, is based on the fact that their density is low and is the main reason that they are not resistant to abrasion. They are most suitable where they do not have to stand up to much wear and tear.

LOW CEMENT CASTABLES

This type of refractory castable is prepared with a lower amount of cement than the standard dense castable is normally created with. Low cement castable refractories fluctuate in alumina content, which provides exceptional physical properties, including low porosity, great abrasion properties and high vigour. These products will commonly necessitate installation that is controlled, however, the big advantage of low cement castables is that they are easily pumped into position, and some may not require vibration, because they are free flowing.

Thank Infomation From : http://www.vitcas.com/

Refractory Castable

คอนกรีตทนไฟ (อังกฤษ: Refractory Castable) เป็นวัสดุทนไฟประเภทหนึ่ง ที่มีลักษณะและวิธีการใช้งานคล้ายกับคอนกรีตที่ใช้ในงานก่อสร้าง แต่เนื้อวัสดุที่นำมาใช้ผลิตเป็นคอนกรีตทนไฟ จะเป็น Refractory Material ซึ่งรวมถึง เม็ดวัตถุดิบหยาบ (Aggregate) และ สารประสาน (Binder) ซึ่งมักจะเป็น High Alumina Cement
[แก้]ประเภทของคอนกรีตทนไฟ

คอนกรีตทนไฟ สามารถแบ่งเป็นประเภทได้โดยเกณฑ์ที่แตกต่างกัน เช่น
1.แบ่งตามปริมาณ แคลเซียมออกไซด์ (CaO) ที่เป็นองค์ประกอบในเนื้อผลิตภัณฑ์ ได้ดังนี้
1.Conventional Castable เป็นคอนกรีตทนไฟ ที่มีปริมาณองค์ประกอบ CaO อยู่ในปริมาณสูง กว่า 2%
2. Low Cement Castable เป็นคอนกรีตทนไฟ ที่มีปริมาณองค์ประกอบ CaO อยู่ในกระมาณต่ำกว่า 2%
3. Cementless Castable เป็นคอนกรีตทนไฟ ที่มีปริมาณองค์ประกอบ CaO ต่ำกว่า 0.2%
แบ่งตามลักษณะในการติดตั้ง
1. Vibrating Castable คอนกรีตทนไฟ ที่ติดตั้ง โดยการหล่อแบบ โดยใช้การเขย่าช่วย
2. Self flow Casatble คอนกรีตทนไฟ ที่ติดตั้ง โดยการหล่อแบบ โดยใช้การ
3. Gunning Material คอนกรีตทนไฟ ที่ติดตั้ง โดยการใช้เครื่องยิง
1. Wet Gunning Material คอนกรีตทนไฟ ที่ติดตั้งโดยใช้เครื่องยิง โดยต้องทำการผสมกับน้ำให้เข้ากันก่อนนำไปติดตั้งโดยใช้เครื่องยิง
2. Dry Gunning Material คอนกรีตทนไฟ ที่ติดตั้งโดยใช้เครื่องยิง โดยไม่ต้องผสมกับน้ำก่อนนำไปใช้งาน
ผลิตภัณฑ์จะมีลักษณะเป็นผงแห้ง จะถูกบรรจุเข้าในเครื่องยิง แล้วจะถูกอัดด้วยแรงดันลม ไปตามท่อยาง จนถึงหัวยิง (Nozzle)โดยจะมีจุดเชื่อมต่อกับท่อน้ำที่ปลายท่อยิง ผลิตภัณฑ์จะผสมกับน้ำที่ ปลายท่อยิง ก่อนจะถูกยิงออกไป

Reractory Castable

Product Category : Material Handling Components
Reractory Castable Top & Bottom Blocks is used to hold the induction coil tightly in middle of the tilting furnace box with help of vertical tie rods. Thermafield Power Components Private Limited manufactures Reractory Castable Top & Bottom Blocks. Thermafield Power Components Private Limited supplies different types of induction furnace insulating materials, coil supports and non asbestose sheets, induction furnace hydraulic spares, carbon free hoses, hydraulic cylinders, he plates, duraline induction melting furnace assembly etc. Reractory Castable Top & Bottom Blocks is made from mixture of refractory material, S.S. Reinforcement and certain percentage of water to make the cast formation in fabricated mould. This Reractory Castable Top & Bottom Blocks give the base support to hold the coil and keep in shape while tilting of the furnace.

Salient features of Reractory Castable Top & Bottom Blocks are:
-Durable
-Fire resistant
-Heat resistant
-Chemical resistant
-High strength
-Flame retardant

Silicon Nitride Product

casatables are extensively used for back-up and hot face linings.
Their low density and low thermal conductivity helps in conserving heat energy and reducing fuel costs.

These are low iron content insulating castables, suitable for use in reducing atmosphere
with higher strengths coupled with the advantage of low thermal conductivities.

วันจันทร์ที่ 5 มีนาคม พ.ศ. 2555

Silicon Nitride Product

LED Chip News: SemiLEDs, Intematix, Plessey, GT, Rubicon
14 Feb 2012
SemiLEDs has produced high-efficiency UV LEDs, Intematix claims to be the leading phosphor supplier in China, Plessey has acquired GaN-on-silicon technology, GT sells large-diameter sapphire to Silian, Rubicon has secured a contract for 6-inch sapphire.
SemiLEDs produces UV LEDs with 40% external quantum efficiency

SemiLEDs Corporation (Nasdaq: LEDS), a manufacturer of LED chips and components based in Hsinchu, Taiwan, has announced that its UV LED chips are capable of emitting radiation at a wavelength of 390-420 nm with 40% external quantum efficiencies (EQE) at 350 mA. EQE refers to the diode’s ability to convert electrons into photons.

In curing applications, lamps based on UV LEDs offer advantages such as delivery of high power densities, minimal heating of the substrate and longer lifetime than mercury arc lamps. “Our patented structure and metal alloy substrate allow us to produce and supply to the industrial curing market UV LEDs that are capable of operating at high current with high output power density,” said Chuong Tran, COO and president of SemiLEDs.

Intematix named top phosphor supplier in China

Intematix, a provider of phosphors and phosphor components based in Fremont, CA, has been named the number one phosphor supplier in China in 2011, according to the LED market research company Gaogong LED. Intematix has also been named one of the seven most recognizable LED lighting brands by the China National Semiconductor Lighting Association.

“Intematix has built its phosphor leadership in the Chinese LED market by offering extensive product choice and working closely with our customers,” said Yiqun Li, chief technology officer and executive vice president at Intematix.

According to Gaogong’s statistics, China produced 32 billion yuan ($5.1 billion) in packaged LEDs in 2011, more than a third of the global total and at an annual growth rate of 18 percent.

Intematix has expanded its product offering in the last year with 14 new phosphor products and its remote phosphor product line, ChromaLit. The company recently opened a new 124,000 square foot manufacturing facility in Suzhou, China and its Shenzhen-based office provides comprehensive sales and applications support.

Plessey acquires CamGaN and GaN-on-silicon technology

Plessey acquires CamGaN and GaN-on-silicon technology
Plessey has acquired CamGaN Limited, a University of Cambridge spin-off formed to commercialize the growth of gallium nitride (GaN) LEDs on large-area silicon substrates.

CamGaN’s proprietary GaN-on-silicon technology will be used to produce LEDs in Plessey’s 6-in. production facility in Plymouth, UK. The company anticipates cost reductions of up to 80 percent relative to LEDs grown on SiC or sapphire substrates due to reduced scrap rates, shorter process times, and automated semiconductor processing. Plessey aims to produce LEDs with efficacy of 150 lm/W by the end of 2012.

Plessey plans to release a range of products for smart lighting concepts that incorporate its existing sensing and control technologies including its EPIC electric potential sensor.

GT Advanced Technologies sells sapphire cores to Silian

GT Advanced Technologies Inc., (Nasdaq:GTAT), has announced that its subsidiary, GT Crystal Systems, has entered into a purchase agreement with Chongqing Silian Optoelectronics Science & Technology Co. Ltd. (Silian) of Chongqing, China. GT will supply 6-inch diameter C-plane sapphire cores (equivalent to 500,000 2-inch cores), which Silian will use to produce high-quality sapphire substrates for the LED industry.

The large-diameter cores will be produced from boules grown in GT’s ASF sapphire-growth furnaces installed in the company’s sapphire manufacturing facility in Salem, MA. This is the same technology that has been sold commercially to GT’s ASF equipment customers.

Rubicon announces large contract, previews 4Q results

Rubicon Technology, Inc. (Nasdaq:RBCN), a provider of sapphire substrates based in Bensenville, IL, has entered into a $20 million contract with its largest customer for 6-in. diameter sapphire wafers. The contract represents a baseline level of shipments that will be made from June through December 2012.

At the Strategies in Light conference last week, Raja Parvez, president and CEO of Rubicon stated that approximately five percent of Rubicon’s production today is dedicated to 6-inch sapphire substrates and the company is supplying R&D volumes of 8-inch wafers to select customers.

Rubicon has reported fourth-quarter revenue ending December 31, 2011 of between $19 and $20 million, slightly below its previous guidance of $20 to $23 million. The company expects to release complete results for the fourth quarter on February 23.

“The fourth quarter of 2011 was a period of limited demand for sapphire substrates resulting from the accumulation of excess inventory in the LED supply chain,” said Parvez. “This temporary decline in channel demand in turn resulted in sapphire prices falling sharply in the second half of 2011. Out of consideration for our important customer relationships, we made certain concessions that we deemed to be in the best long-term interest of our company.”

As LEDs Magazine reported last week, sapphire wafer prices had fallen to an all-time low of $10 per 2-in. wafer at the end of 2011 according to Karen Savala, president of SEMI America.

Press release date: February 27, 2012

RALEIGH, NC - Stackpole Electronics, Inc's RNCS series is a passivated Nichrome thin film precision chip resistor series. The intermediate silicon-based passivation provides an impervious barrier to moisture, which eliminates the potential for moisture corrosion that can cause standard Nichrome elements to degrade and eventually open. The RNCS also utilizes a moisture impervious polymeric overcoat to further enhance the moisture withstanding capabilities. 3000-hour test performance data shows that the RNCS performs equally well compared to Tantalum Nitride solutions.

The RNCS is available in sizes ranging from 0402 to 2512, in tolerances down to 0.1% and TCR's as low as 15 ppm. Available resistance values vary with size and tolerance and range from 10 ohm to 1 Meg ohm. Pricing is size, tolerance and TCR dependent and ranges from $0.016 to $0.23 in full reel quantities. In addition to standard reel quantities of 4000, 5000 or 10000pcs depending on case size, 1000pc reels are available for all sizes. Standard lead times are 6-8 weeks. Contact Stackpole or one of our franchised distributors for volume pricing.

For more information about Stackpole products, contact Stackpole Electronics, Inc. at 2700 Wycliff Road Suite 410, Raleigh NC 27607; phone 919-850-9500; email marketing@seielect.com; or visit the Web site at www.seielect.com.

Stackpole Electronics Inc. is a leading global manufacturer of resistors supplying to the worlds largest OEMs, contract manufacturers and distributors. Headquartered in Raleigh, N.C., the privately held company began manufacturing in 1928 as part of Stackpole Carbon Company in St. Mary's, Pennsylvania. Now part of the Akahane Stackpole Manufacturing Group (ASMG), Stackpole has manufacturing facilities in Japan, Taiwan, China and Mexico; warehousing facilities in El Paso, Shenzhen and Japan; and international sales offices in Tokyo, Taipei, London, Hong Kong and Shenzhen.

Thank For : http://news.thomasnet.com